EDM machines offer precision accuracy, however, the process can be challenging. It is vital that the machine's systems are equally efficient, especially it's fluid management and filter efficiency. This is where magnetic filters come in as it is capable of filtering fine-particles and micron-sized particles from dielectric fluids in EDM machines which makes sure that the fluid is clean and protected from contamination.

The system supplier for machine tools, Haimer, is a premium partner and supporter of the Augsburger Panther hockey team in the German Hockey League. The company took this opportunity to demonstrate the performance capabilities of its tools and tool holders by creating a model panther. The CAM specialists at Open Mind took on the challenging programming task using their Hypermill software.

For manufacturers faced with the challenge of machining hard and brittle materials or companies with difficulties undertaking micromachining operations, Hyfore Workholding has now introduced a new range of ultrasonic tool holders. The ultrasonic tool holders are designed for machining materials ranging from carbide and PEEK through to Zirconia, Sapphire, SiC, AlSiC, Quartz, Boron Nitride and more.

Italy — Bologna based company Vetimec supplies the international automotive industry and foundries with moulds, including injection moulds. Since die-sinking EDM dominates the production of these moulds, efficiency depends on the production of the graphite electrodes. With the changeover to special milling tools from Hufschmied, Vetimec can now machine graphite 30 percent faster and 20 percent more economically.

With Makino’s EDAC1 Ram EDM machine, the US-based company EDM Department was able to achieve tighter micro-tolerance and improved process capabilities for all its applications across the aerospace and medical industries. The addition of the optical 3-D metrology system from Infinite Focus to the EDM machine enabled the company to achieve an accuracy of 1.7 microns!

Manufacturers are increasingly looking to automation to drive operational efficiency and overcome skill shortages on the shop floor. However, only with process automation technologies in place can you implement the physical automation of your operations. Physical automation in turn leads to increased productivity, and productivity to sustainability through reduced waste and energy consumption.

Ireland — With up to 30 % of its machined components manufactured from hard metals, Longford based N&E Precision acknowledged a requirement for EDM technology to complement its extensive CNC machine shop facilities. In September 2019, the subcontract manufacturer invested in its first Mitsubishi wire EDM machine and soon after in a second Mitsubishi machine from the Engineering Technology Group (ETG).

Germany — The increasing quantities of e-motors are challenging production planners: In many application areas, they have to establish new solutions with which components, such as the e-motor drive shaft, can be manufactured faster and more efficiently — and with holistic production systems. A new example Emag realised for a supplier company producing components for e-mobility shows how a turnkey solution can look like.

Sweden — To improve the productivity of mould-and-die manufacturers, Hexagon is giving every user of WORKNC CAM software access to Designer, an out-of-the-box CAD-to-CAM workflow with advanced modeling tools to accelerate preparation of solid models for manufacturing.

Germany — In the cutting tool industry, the trend is moving away from standard tools towards more complex geometries that are specially adapted to the specific application. In order for manufacturers to be able to produce these special tools economically, smart solutions are required. Anca will be presenting the technology, software and automation that enables tool manufacturers to design multiple tool types and grind them in one batch at EMO Milano 2021 on stand F10 G09 in Hall 2.