The combination of high-precision machine tools and special diamond cutters offers an economically and technically convincing alternative for machining dies for plastic parts with particularly high surface quality requirements such as optical lenses.

Rapid market developments and innovations challenge the adaptability of tool and mould making. With its new Mikron Mill P U series of 5-axis simultaneous milling machines, GF Machining Solutions provides these manufacturers with future-proof flexibility.

USA/ France – DP Technology has announced a new version of its CAM software Esprit 2016. Among the improvements and new strategies are wire EDM improvements, which are said to make rough cutting easier and prolong tool life.

Germany – Heller’s CP 4000, a twin-pallet change, horizontal-spindle, 5-axis mill-turn centre debuted in April at Mach 2016. The 800 mm x 800 mm x 1.045 mm centre is equipped with a new rigid PCU (power cutting universal) HSK 63 spindle.

Germany/ Switzerland - Process safety and energy efficiency are hot topics in hot runner technology. Precision parts and parts with special surface quality for example are particularly demanding. Modular, low-maintenance systems are required for productive, multi-cavity tools.

A version of the hybrid machine is to be displayed at Euromold 2013.

No, additive manufacturing will not replace mass production processes any time soon. However, as a supporting technology, it can improve mould-making processes drastically, upgrading manufacturing efficiency.

Surface effects on plastic moulded products can be created using mould inserts treated by a laser process more efficient than ablation.

Toolholding company Gewefa in the UK has developed a parts kit for use in machine tool maintenance and servicing.

Hypermill 2019.1 by Open Mind Technologies will be showcased at Solidworks in February. The new software promises more efficiency and an easy to use interface.