3D printed array  (Business Wire)
3D Printing

New CAES Additive Manufacturing facility

CAES, provider of mission critical electronic solutions for aerospace and defense, has announced the construction of its new additive manufacturing (AM) operations in Exeter, New Hampshire. The dedicated 3D printing laboratory supports CAES’ partnership with SWISSto12, provider of 3D printed technology for RF applications in the aerospace and defense industry, to bring additive manufacturing solutions and services to US-based customers.

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AA Tools Mitsubishi EDM machine (ETG)
EDM Machine

Tooling Manufacturer invests in Mitsubishi EDM from ETG

When long-established cutting tool manufacturer AA Tools was acquired by new owners in 2014, the objective was to modernise the shop floor equipment with the very latest CNC machine tool technology. For the bespoke cutting tool manufacturer, the acquisition trail included a CNC tool and cutter grinder, a 4th-axis machining centre, a live tooling turning centre, an EDM drilling machine and a Mitsubishi MV1200R wire EDM machine from the Engineering Technology Group (ETG).

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The Robo Challenge team. (ETG)
Machining

Fighting bots: How Robo Challenge realises even whacky projects

Birmingham-based company Robo Challenge bring robots such as fighting bots to live in popular TV shows. In the entertainment industry, it's not only important to impress the audience but also to meet strict deadlines. To be able to come up with even more impressive innovations, and meet these demands, the company recently invested in a Quasar Machining centre.

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Contaminated or dirty dielectric fluid can negatively affect the Electrical Discharge Machining process causing problems such as slower cutting speeds, metal removal rate and lower quality and rejected parts that fail quality control.  (Eclipse Magnetics)
EDM

Magnetic Filters Cut Down EDM Machine Problems

EDM machines offer precision accuracy, however, the process can be challenging. It is vital that the machine's systems are equally efficient, especially it's fluid management and filter efficiency. This is where magnetic filters come in as it is capable of filtering fine-particles and micron-sized particles from dielectric fluids in EDM machines which makes sure that the fluid is clean and protected from contamination.

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The designers used the modular Haimer Duo-Lock™ tool system for roughing. This system consists of carbide tool heads that are connected to different extensions via an extremely stable interface (Haimer/ Open Mind)
Milling

How to mill a panther

The system supplier for machine tools, Haimer, is a premium partner and supporter of the Augsburger Panther hockey team in the German Hockey League. The company took this opportunity to demonstrate the performance capabilities of its tools and tool holders by creating a model panther. The CAM specialists at Open Mind took on the challenging programming task using their Hypermill software.

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Hyfore has introduced ultrasonic toolholders designed for machining hard materials. (Hyfore)
Machining

Ultrasonic machining: New toolholders for hard and brittle materials

For manufacturers faced with the challenge of machining hard and brittle materials or companies with difficulties undertaking micromachining operations, Hyfore Workholding has now introduced a new range of ultrasonic tool holders. The ultrasonic tool holders are designed for machining materials ranging from carbide and PEEK through to Zirconia, Sapphire, SiC, AlSiC, Quartz, Boron Nitride and more.

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Vetimec uses its new robot cell for the fully automatic, unmanned production of graphite electrodes. (Hufschmied Zerspanungssysteme )
Precision Mould Making

Graphite electrode production: When the robot takes over the night shift

Italy — Bologna based company Vetimec supplies the international automotive industry and foundries with moulds, including injection moulds. Since die-sinking EDM dominates the production of these moulds, efficiency depends on the production of the graphite electrodes. With the changeover to special milling tools from Hufschmied, Vetimec can now machine graphite 30 percent faster and 20 percent more economically.

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