An example of a standardised mould with accessories. (Hasco)
Hot Runners

Greater productivity in tool and mould making through standardisation

Standardised high-quality mould units provide a reliable basis for modern mould- and toolmaking. This was reason enough for Schoform, a German mould and toolmaking company based in eastern Saxony, to opt for standard mould units from Hasco for the last 20 years. The latest example is a 32-cavity hot runner mould, for which Hasco supplied the complete, ready-to-assemble “hot half” as well as most of the associated standardised components.

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The system can even handle urgent orders with no problems. In just a few clicks of a mouse, the operator can interrupt an order, use the machine to work on a different item in the meantime and, finally, resume the original order from the exact point when it was interrupted – with no compromises on quality.  (ZK System)
Workshop software

EDM: How automation can compensate for fluctuations in order intakes

Germany — For some time, the management team at SD Formentechnik, based in Lüdenscheid, has been thinking in terms of networked process chains. When it came to electrical discharge machining, this mould maker called on Zimmer & Kreim: The Chameleon and the Alphamoduli workshop software integrate the erosion systems, as well as a machining centre for electrode milling and the measuring machine.

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In the fully-automated production cell of drinking cups the Arburg Turnkey Control Module (ATCM) Scada system visualises all relevant process and quality data. (Arburg)
Hannover Messe Digital Edition 2021

Injection moulding system ensures complete traceability

Germany — The Hannover Messe Digital Edition 2021 will see Arburg present a new turnkey system that is set to raise the bar in aspects of digitalisation, automation and the circular economy in plastics processing. The digital networked injection moulding machine produces drinking cups with a crumpled look. These can be visually enhanced inline and marked with recycling information that is specific to them. Not only that, but they are also 100 % traceable.

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Galleries

Sumitomo (SHI) Demag and BASF have developed a new manufacturing cell for high-performance polymers. (BASF/ Hans-Juergen Doelger)
Injection Moulding & Extrusion

Industry leaders team up to develop new manufacturing cell for high-performance polymers

Germany — Creating tomorrow’s polymer innovations starts with understanding the chemical and mechanical performance and processing conditions of materials. At the Injection Moulding & Extrusion Pilot Plant of BASF in Ludwigshafen, Germany, the newest all-electric fully-automated injection moulding cell from Sumitomo (SHI) Demag is delivering pioneering and repeatable results on over 4000 test settings a year.

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2k moulding technology blends two materials or two different colour materials into one ending plastic part by using a specific 2k injection moulding machine. (Key Plastics)
Plastics manufacturing

Questions and Answers: What is 2k Moulding?

Ireland — 2k moulding is one of the most innovative processes in use in plastics manufacturing today. Although the concept has been around for many decades, as with all tech processes, there have been a lot of technological advances in the use of 2k moulding in recent times. With a wide set of applications, it has many practical uses.

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