The Neomill-3D-Finish radial indexable insert milling cutter is universally applicable for finishing all kinds of materials. (Source: Mapal)
Tool and mould making

Interplay of machine, tool and CAM strategy

As the die & mould sector often involves one-offs and small series, standard tools are preferred here. In view of the almost infinite variety of geometry and design, users shy away from stocking a large and accordingly cost-intensive range of tool types. CAM programming is thus tasked with processing pending machining jobs using the stock of tools on hand. Compromises are often made at the expense of machine running times.

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The additively manufactured tool insert for particle foam processing is 95 percent lighter and its steam consumption is 97 percent lower. (Source: Fraunhofer IAPT)
Research

Faster tooling through 3D printing

Whether injection moulding or machining, tooling is essential. Cheaper production and cooling close to the contour are the main arguments for producing tools using additive manufacturing. But there is more to it than that.

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Galleries

Rapid tooling is well on its way to becoming the industry standard in many application areas. (Bild: public domain // pixabay)
3D Basics

What is rapid tooling?

Rapid tooling is well on its way to becoming the industry standard in many application areas. In this article we have summarised definitions, applications and much more about rapid tooling for you.

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Structured light scanners offer 3D scanning which significantly enhances the mould making process and also results in achieving a significant ROI.  (Source: ©Khaligo–stock.adobe.com)
Metrology

Mould Makers, Choose the Right Quality Control Technology for Your Needs

Measurement accuracy can’t be stressed enough in the mould making business. With the constant pressure to develop and deliver perfect products within a tight timeline, mould makers are always on the lookout for new and enhanced quality control technologies to increase productivity, reduce costs and save valuable time. ETMM brings to you an insight into the most recent metrology solutions from the ever-expanding industry.

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Micro-moulding is a highly specialised manufacturing process that produces extremely small, high-precision thermoplastic parts and components with micron tolerances.  (Source: Accumold)
Product Design

How to guarantee success in micro-moulding

The objective of all micro-moulding projects is the timely, cost-effective, repeatable manufacture of often complex and extremely tight tolerance plastic parts and components. The key is to get it right first time, and this can only be achieved by attention to detail at every stage of the product development process — from design to automated packaging.

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