As skilled workers retire and factories become more international, manufacturers face the risk of losing critical process know-how. A new AI system developed at KAIST combines generative models and large language models to optimise injection moulding processes while transferring expert knowledge directly to operators in multiple languages.

From hybrid machine tools to AI-driven robotics and automated post-processing, additive manufacturing is entering a new phase of industrial maturity. A look at current technologies shows how AM is becoming a reliable, scalable element of modern production.

3D-printed, conformally cooled tool inserts significantly reduce cycle times and boost component quality. Speedpart demonstrates how additive and hybrid manufacturing open up new design freedom in toolmaking — from individual inserts to complete mould construction.

Ten years on, Formnext proves once again why it is the world’s leading stage for Additive Manufacturing: record attendance, breakthrough technologies and a strong industry push toward real-world AM production.

At K 2025, the Domino project by Hasco, Arburg and Polar-Form are showcasing new impulses for mouldmaking. With a 3D-printed hot runner system and compact family mould concept, the partners demonstrate how innovation, cooperation and design freedom can lead to more economical, flexible and future-oriented production solutions.

With its Secure Line, Ultimaker brings industrial 3D printing to defense operations across land, sea and air. The new S6 Secure and S8 Secure offer rugged design, data protection and reliable field performance.

Fraunhofer ILT and MacLean-Fogg have manufactured a complex die-casting tool inlay for large aluminium parts using laser powder bed fusion (PBF-LB/M). This was made possible by the special steel L-40.

At Mecspe 2025 in Bologna, Arburg and its partner Guberti will present the new electric Allrounder 720 E Golden Electric and the Tiq 2 3D printer. Highlights include live demonstrations of efficient small-part production, 3D printing innovations, and expert advice on digitalisation and sustainability. Visitors can explore advanced solutions for cost efficiency and environmental transformation.

Materials specialist Lehvoss presents its comprehensive Smart Resourcing concept at the K2025 plastics trade fair as a response to the complex challenges of the plastics industry. The Smart Resourcing concept enables customers to find the optimal combination of performance, economic efficiency, and sustainability for their specific requirements.

At the Advanced Engineering Show in Birmingham, Goodfellow is set to spotlight additive manufacturing, sustainable materials, and cross-sector innovation. Alongside discussions on biopolymers, high-entropy alloys, and AI-driven material design, the company will also record a live episode of its Innovation Discussed podcast from the event, capturing key insights on the future of advanced materials.