The OEM manufacturer of laser scanning solutions, Scanlab, is expanding its range of solutions for additive manufacturing (AM) and other fields of application, such as micromachining.

From September 22 to 26, 2025, EMO Hannover will once again host the Startup Area, bringing together young companies and established industry players. Supported by VDW, VDMA Startup-Machine Services, and the German Federal Ministry for Economic Affairs and Climate Action, the event highlights cutting-edge solutions in Industry 4.0, AI, 3D printing, and automation.

Additive manufacturing took a step forward at Formnext 2024 with the launch of Amaize 2.0 by 1000 Kelvin. This AI-powered solution offers a suite of tools for streamlining the LPBF workflow, including automated design validation, cost estimation and exposure optimization, aiming to improve efficiency and reliability across industries.

3D printing company Nano Dimension announced the launch of its Exa 250vx Digital Light Processing (DLP) 3D Printer for micro applications. Developed to enable the creation of superior resolution micro parts at high production throughput, the high-speed Exa was unveiled for the first time globally at Formnext in Frankfurt.

Trumpf introduces new high-performance aluminium alloys optimized for 3D printing in industries like automotive, aerospace and cycling. At its 3D printing application lab, Trumpf guides users in selecting the ideal materials for their needs. Discover these innovations and see sample parts firsthand at the Formnext trade show.

3D pellet printers are emerging as a complementary technology to traditional injection moulding, utilizing standard pellets instead of filaments. This approach offers potential cost advantages in material use and improved process stability.

University of Wisconsin–Madison engineers have found a way to simultaneously mitigate three types of defects in parts produced using a prominent additive manufacturing technique called laser powder bed fusion.

This year's Formnext showcased the latest breakthroughs in Additive Manufacturing, focusing on innovative applications, sustainable practices, and advancements across the production process. Industry leaders presented solutions aimed at addressing evolving manufacturing challenges and opportunities.

Q-Big 3D’s innovative VFGF (Variable Fused Granulate Fabrication) process unlocks new possibilities in large-scale 3D printing, making the production of massive components both economical and efficient. Utilizing commercially available plastic granulate and a variable nozzle that adapts between turbo and detail modes, VFGF enables rapid production without the high costs and lead times.

Fraunhofer IWU introduces innovative Wire and Fiber Encapsulating Additive Manufacturing (Weam/Feam) and Automated Cable Assembly (Auca) technologies, enabling the direct integration of wiring, sensors and fiber optics into components. These advancements simplify manufacturing, reduce manual labor, and offer new possibilities for efficient and customizable designs.