XXL machining Travelling-column machine for demanding XXL applications

Large parts, one-hit machining and more flexibility on the shopfloor: with the new DMF 600|11, DMG Mori is expanding its portfolio for demanding XXL applications.

DMG Mori has introduced a new XXL travelling-column machining centre with a ±120-degree swivelling B-axis spindle head capable of 4-axis machining of components up to 7,200 mm long and 12 tonnes in weight within a working volume of 6,000 x 1,100 x 1,050 mm. Of modular design, the DMF 600|11 can be specified as a 5- or 6-axis machine with one or two optional rotary NC positioning tables, or alternatively torque tables for turning operations at up to 1,000 rpm.

The rotary tables, which are each capable of supporting fixtured parts weighing two tonnes, are set flush into the fixed table at either or both ends. If a user opts for the latter, twin-table configuration, a partition is available to divide the working area into two independent zones to allow pendulum machining. In times of increasing component diversity and more frequent production of one-offs, this ensures a high degree of flexibility and optimal utilisation of the production platform.

If gear cutting, grinding, fine drilling or deep hole drilling are integrated into the working area to supplement milling and turning, the range of one-hit machining possibilities is widened, freeing up capacity on other machines, reducing throughput times and promoting higher and more consistent component quality.

Dimensional accuracy and surface quality are assured by the stable machine design, which is based on a cast bed, three linear guideways in the X-axis located outside the machining area, and a symmetrical structure. Extensive cooling of the spindle, drives, B-axis and ballscrews ensures thermal stability.

Spindle options are available to address different applications. Having speeds ranging from 15,000 to 20,000 rpm, Speed-Master spindles are ideal for precision milling, while Power-Master spindles with a torque of up to 430 Nm enable heavy-duty machining of demanding materials.

As standard, the DMF 600|11 achieves rapid linear traverse speeds of 42 m/min and acceleration of 4 m/s² in all axes. An optionally available Dynamic Package increases these values to 80 m/min in the X-axis and 60 m/min in the Y- and Z-axes, and elevates acceleration to 6 m/s².

The tool magazine has space for 40 ISO40 tools up to 400 mm in length (ISO50 — 450 mm / HSK100 — 540 mm) as standard. The magazine can be expanded to 300 tool positions, which minimises setup times when there is significant variation in the types of component being produced. As with the smaller 200, 300 and 400 models in the DMF range, tool changes are carried out behind the table to avoid collisions.

Automation further increases the productivity of the DMF 600|11. For example, with DMG Mori’s modular, robotic workpiece handling solution, Matris, production can continue autonomously around the clock. Driverless transport systems from the AMR series are able to supply the machine with material and tools. Automated manufacturing increases productivity and reduces the workload on skilled operators, who can concentrate on other tasks like preparing new orders and quality control.

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