Ready-painted straight from the injection mould: the Color Form process gives  thermoplastic components a PU coating. This can be adjusted in terms of  colour and feel — and is also self-healing if desired. The complete system from Krauss Maffei combines reaction process machinery and injection moulding technology.    (Source: Krauss Maffei )
PU Innovation

Krauss Maffei combines injection moulding and recycling

At K 2025, Krauss Maffei showcases how polyurethane processing is evolving into a key enabler of sustainability and design flexibility. From the precision of Colorform surface finishing to the industrial-scale chemical recycling of PU foam, the company demonstrates how it combines injection moulding, extrusion and digitalised metering technology into turnkey solutions for the entire polymer processing chain.

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The cup lid and lens were produced using a single mould for silicone injection moulding. (Source: Toolcraft)
Silicone moulds

Complexity and precision in silicone injection moulding

Injection moulding and mould-making technologies have been an integral part of Toolcraft’s services for 20 years, and the company has successfully expanded in these areas. Alongside processing common thermoplastics and high-temperature materials, Toolcraft now also manufactures components made of liquid silicone rubber (LSR) — including a cup lid and a lens.

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Ultrason D 1010 G6 U40 (right) has a better flowability than the standard Pesu Ultrason E 2010 G6 (left) at lower processing temperatures: It achieves a spiral flow length of up to 3.5cm at 0.5mm thickness. (Source: BASF)
High-performance thermoplastic

New Pesu blend for challenging E&E parts

BASF introduces Ultrason D 1010 G6 U40, a cutting-edge high-flow PESU blend designed to meet the growing demands of energy-efficient electronics. Offering superior flowability, thermal stability and electrical performance, this next-gen thermoplastic enables more compact, durable, and reliable E&E components — ideal for e-mobility, smart tech, and high-voltage applications.

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