The Heliquad extended flute shell mills provide high-efficiency milling with resulting surface conditions close to semi-finish conditions. (Iscar)

Hard material does not automatically mean hard to cut

The remarkable strength-to-weight ratio and highly corrosion-resistant properties of titanium have resulted in the ever-growing use of this important engineering material in many demanding sectors. Current developments make the cutting of the material more effective.

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The Seagull milling tools are perfectly suited for the wet machining of graphite. (Zecha Hartmetall-Werkzeugfabrikation)

The advantages of wet-milling electrodes

Cooling lubricants are often used to prevent stubborn graphite dust when milling electrodes. This means that it is not necessary to acquire an additional milling machine for graphite machining. Cooling lubricants help to extend tool life and to improve dimensional accuracy.

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A better surface finish on the flute prevents the swarf from sticking onto the flute face of the tool while reducing the amount of heat that is generated when machining. (Anca)
Anca

Improving chip evacuation and tool performance

According to the company, Anca’s Linx cylindrical linear motor ensures rigidity to deliver a superior finish on cutting tools every time achieving a surface finish roughness average as low as 0.16 Ra. Find out, how you can achieve a superior tooling surface finish with Anca's tips.

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The Hermle C 400 vertical-spindle, 5-axis machining centre in use at aerospace subcontractor, FGP Systems, Weymouth. (Geo Kingsbury)
Case Study

Extraordinarily quick reaction saves the day

It is the nightmare of every manufacturer: While working on a important and time-sensitive production project, a machining centre fails and stops working. The only possible rescue is a quick replacement of the machine. In case of FGP Systems, they were able to get a replacement in the course of two weeks.

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Bigger components, complex moulds and more challenging surface qualities – the requirements for plastic moulds are constantly growing. (Deutsche Edelstahlwerke)

Pre-hardened plastic mould steel for optimum product quality

The harder the mould steel, the better the surface finish quality on plastic products. This theorem explains plastic injection moulders' increasing need for special steels, which excel thanks to their homogeneous hardness. This is why Deutsche Edelstahlwerke developed Formadur 400.

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