From EDM to Injection Moulding Mach 22: Sodick showcases new technology on largest stand ever

Source: Press release

With more new machines, more new technology and more to shout about, Sodick Europe, together with sole UK distributor Sodi-Tech EDM, has taken its largest stand ever at Mach 22. After a bumper couple of years — despite the upheavals and uncertainties caused by the pandemic and Brexit — Sodick will be demonstrating a wide range of the latest technology.

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The UH650L machining centre avoids the necessity of separately executing rough and fine milling, and executes both machining passes in one operating mode.
The UH650L machining centre avoids the necessity of separately executing rough and fine milling, and executes both machining passes in one operating mode.
(Source: Sodick)

At Mach 22, Sodick machines on Sodick's stand will include the latest wire EDM machines: the ALC400P and ALC600G both with iGroove technology, the VL400Q precision wire machine, an AL60G die sinker configured with an Erowa Robot and a Zeiss measurement machine, the AD35L die sinker, the UH650L high speed milling machine, the new K4HL aerospace and energy focused small hole driller and the GL30A injection moulding machine.

Making their first appearance at a European exhibition, the two new wire machines, the ALC400P and ALC600G are equipped with Sodick’s unique iGroove technology. This new mechanism, patented by the company, rotates the wire during the skim cut operation, so that workpieces are machined from top to bottom with the “unconsumed” surface of the wire. Conventionally, wire electrodes are controlled solely by tension and running speed, while being constrained by a die. Sodick’s iGroove rotation mechanism provides additional control over the wire, resulting in increased surface quality and improved geometric accuracy, whilst at the same time minimising wire consumption – combining the best ecological solution with the highest quality of EDM machining.

In addition to the iGroove wire machines, the manufacturer will also be showing the small footprint, high precision VL400Q, an ideal machine for the manufacture of high precision parts for the automotive, aerospace and medical sectors. This machine comes as standard with linear motors and absolute linear scales on the X, Y, U and V axes, excellent ergonomics, as well as options for Taper Flex NEO, Jumbo wire feeder, wire chopper and WS4P/5P rotary table.

Die sink: The new AL60G configured with Erowa Robot + Zeiss measurement, plus the AD35L

Sodick’s new model AL60G combines Sodick’s advanced technologies and latest innovations to provide unrivalled machining performance. In addition to linear motors and absolute linear scales on the X, Y, Z axes, the machines include a linear motor cooling unity, dielectric fluid cooling unit, nano-wear discharge unit and a wealth of other productivity-boosting technology, with additional options for C-axis SEC10, an ATC unit (6,12,16 or 32-station), high precision rotary head and 8-axis simultaneous control SP-E. At Mach the AL60G machine will be configured with an Erowa Compact 80, with JMS Moldline software and a Zeiss Duramax measuring probe system.

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The small footprint AD35L, with its innovative design, including independent X and Y axes, offers extreme machine rigidity, enabling optimum performance at high-speed and rapid acceleration of the linear motors, to provide highly accurate machining capability.

High Speed Linear Machining Centre, UH650L

The powerful UH650L machining centre benefits from Sodick’s linear drive expertise, creating a machine which avoids the necessity of separately executing rough and fine milling, and executes both machining passes in one operating mode. This results in enhanced dimensional accuracy, surface finish and tool life, so reducing cycle times and increasing productivity. Standard features include a linear motor temperature controller, LN4X controller, spindle temperature controller, tool tip cleaning system, mist coolant, collector and filer and a 16-station Automatic Tool Changer.

Injection Moulding – GL30A

The innovative GL30A injection moulding machine comes equipped with Sodick’s V-Line, two-stage plunger injection system, designed to provide consistent plasticising heat profile, constant filling volume and constant holding pressure — all working together to achieve ultra-precision injection moulding. This machine is ideally suited to the manufacture of high-value added products, particularly in the electronics, optical and medical instruments sectors and in the development of next generation products.

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