Syncro's Advanced Extrusion and Recycling Solutions at K 2025

K 2025 Smart extrusion and recycling solutions take centre stage for Syncro

2025-08-11 Source: Syncro 1 min Reading Time

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Driven by nearly two decades of development, Syncro arrives at K 2025 with cutting-edge solutions for extrusion and recycling — including advanced control upgrades, bubble cooling and monitoring, adhesive optimisation, and ultrasonic material analysis.

Syncro brings nearly 20 years of innovation to K 2025, unveiling smart extrusion and recycling technologies that boost efficiency, precision, and sustainability.(Source: Syncro) — Syncro brings nearly 20 years of innovation to K 2025, unveiling smart extrusion and recycling technologies that boost efficiency, precision, and sustainability.
(Source: Syncro)

At K, Syncro will present the tangible results of nearly two decades of technological development, introducing a range of advanced systems designed to enhance efficiency, precision and sustainability in extrusion and recycling operations.

Among the key innovations is Retrofyt, a complete upgrade for supervisory systems on blown and cast extrusion lines. Based on a dedicated PLC and a modern touchscreen HMI, the solution is tailored to each plant, optimising performance with advanced control of temperature, pressure, extruder and haul-off speeds, IBC management, and thickness profiles. Another highlight is Zyroblock, an auxiliary bubble cooling system that lowers film temperature with targeted cold air flows, preventing blocking in the stretching section. Zyrowax, meanwhile, removes monomers generated at the extrusion die via a two-stage suction process, with installations under the cooling ring and in the bubble cage.

Also making its debut is Easyshape, an innovative digital monitoring system that uses thermal and visual cameras to control bubble shape and frost line position according to saved recipes. For laminating applications, the compact Easycoater system measures adhesive uniformity, reducing waste and production costs. Completing the lineup is Sonycscan, an ultrasonic scanner capable of measuring the grammage of materials such as paper, metals and plastics by analysing sound travel and attenuation times.

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Date: 08.12.2025

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