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Automotive Designing the electric car of the future

| Editor: Rosemarie Stahl

Germany - E-mobility is one aspect of the current change in the automotive sector. Another one is materials: With plastics, designs are possible that would never worked with glass and metal. A concept by Covestro combines e-mobility with innovative material solutions.

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Covestro is presenting a new concept in electric car design at this year's VDI Plastics in Automotive Engineering conference. Based on pioneering plastics technologies, the concept incorporates current trends in the automotive design. Partners for the development of the concept were automotive supplier HELLA and the distinguished Umeå Institute of Design in Sweden.
Covestro is presenting a new concept in electric car design at this year's VDI Plastics in Automotive Engineering conference. Based on pioneering plastics technologies, the concept incorporates current trends in the automotive design. Partners for the development of the concept were automotive supplier HELLA and the distinguished Umeå Institute of Design in Sweden.
(Source: Covestro)

Mobility is a basic human need and a key to the sustainability of our society and economy. The demands imposed on the individuality, safety, environmental compatibility and efficiency of motor vehicles therefore are very high. To meet them, Covestro is developing sustainable material solutions that push previous technical boundaries. The company is presenting a new concept in electric car design at this year's VDI Plastics in Automotive Engineering conference on 29 and 30 March, 2017, in Mannheim, Germany.

“Based on pioneering plastics technologies, the concept incorporates current trends in the automotive design,” says project manager Jochen Hardt. “It enables us to give vehicle designers new possibilities for designing comfortable, functional and energy-efficient cars.” Partners for the development of the concept were automotive supplier Hella and the distinguished Umeå Institute of Design in Sweden. At the VDI congress, this concept will be on display in the form of a lifestyle electric car.

Cockpit with unobstructed sightlines

According to Covestro, the concept car is the first vehicle with wrap-around glazing made of transparent polycarbonate. The glazing is lightweight and aerodynamic, two features that reduce energy consumption. The designers also implemented styling options that would not have been feasible in glass.

One example is the seamless design that integrates the transparent A-pillars. Wrap-around glazing rewards passengers with a panorama view, and enhances pedestrian safety because it almost entirely eliminates blind spots, Covestro says. The glazing meets all the requirements of the new UN Regulation R43.

Covestro and Hella have redefined automotive lighting. Visitors to the VDI congress can experience live just how light and lighting effects become styling elements. Illuminated surfaces with integrated LED spots make light an adaptive design element that lends a car personality. Automotive designers now have access to fascinating possibilities for styling the front- and back-ends, and enhancing safety, energy efficiency and functionality.

Holography will likely prove to be a top technology in future automotive lighting. Hella and Covestro have developed an innovative solution based on holographic films from the Bayfol HX range. It enables various lighting functions to be integrated into body components, requiring little space and opening up entirely new possibilities for using light as a design element.

Greater safety for self-driving cars

The new car concept is also geared to future technologies, such as the autonomous car. New polycarbonate materials enable good transmission of LiDAR signals and the homogeneous integration of sensors, i.e. the “eyes” of an autonomous vehicle, to enhance the safety of passengers and pedestrians, the company says.

Integrated displays in body parts also serve this goal. In autonomous vehicles, they support direct communication from car to car or car to pedestrian, e.g. via visual signals indicating that the car will stop in front of a pedestrian crossing.

Another one of Covestro’s highlights at the VDI congress is various film solutions for interior automotive display applications. The focus is on displays and operating panels that are protected by scratch-resistant, glare-free films. They support new lighting effects and the integration of functions into the instrument panel.

To explain the various aspects of film development, Covestro has developed a display and surface demonstrator that will also be on exhibit at the industry event in Mannheim.

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