Higher dimensional accuracy, better surfaces and therefore virtually no more reworking: The example electrode with holder on the zero point clamping station of the coordinate measuring machine. (Contura)
Electrode Manufacturing for EDM

Precision tools bring mould maker up to speed

For many years, Fischer Werkzeugbau has been milling electrodes in a production cell that also measures and erodes. In order to become even better at graphite milling, all processes were analysed together with Moldino Tool Engineering and optimised to a large extent. Result: Three times higher feed rates, reduced manufacturing costs and better dimensional accuracy.

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Parts programmed at Cutting Blue with Hypermill. (Open Mind)
CAM System

From design to machine: Modular CAM software ensures subcontractor's flexibility

UK — Birmingham based Cutting Blue was founded four years ago by Piotr Parobczy as a consultancy imbued in the programming of complex high-value components for the F1 and motorsport industries. However, in the last 18 months, the small subcontract company has commenced manufacturing, purchasing machine tools from Doosan and DMG Mori that are supported by the CAM software from Open Mind Technologies.

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FIX8 has eight cutting edges per insert, providing the lowest cost per edge. The tangential design allows it to sustain far higher loads than traditional designs. (Kennametal)
Cutting Tools

Heavy-duty turning with Eight Cutting Edges per Insert

Kennametal has released the FIX8 heavy-duty turning system, delivering maximum metal removal rates in steel, stainless steel and cast iron. With eight cutting edges per insert, the FIX8 turning system increases productivity of any heavy-duty turning operation, providing the lowest cost per edge while reducing cutting forces up to 15 percent.

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Galleries

Shark Tank Mould Making and Tooling: How to overcome the most important challenges. (©freshidea - stock.adobe.com)
Market Insights

The Ten Biggest Challenges for Tool and Mould Makers in Europe

Rarely have the differences between companies in the industry been as obvious as they are now. Success and failure are often close together — so close, in fact, that it is not uncommon for a company that is drowning in orders and another that is on the verge of bankruptcy to have exactly the same product range and even to be in the same region. The differences lie deeper. We have compiled the ten biggest challenges for tool and mould makers in Europe.

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The VHybrid 260 combines the technologies of an innovative grinding machine and a powerful erosion machine. (Vollmer)
Machining Solution

Two in one solution for solid carbide and PCD cutting tools

Cutting tool manufacturers have always had the inconvenience of producing solid carbide and PCD cutting tools on two separate machines — that was why Vollmer introduced its VHybrid concept. Now, the company has eradicated this issue for cutting tool manufacturers with its flexible new VHybrid 260 solution that can grind carbide tools and erode PCD tools — all in one machine.

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