The additively manufactured tool insert for particle foam processing is 95 percent lighter and its steam consumption is 97 percent lower. (Source: Fraunhofer IAPT)
Research

Faster tooling through 3D printing

Whether injection moulding or machining, tooling is essential. Cheaper production and cooling close to the contour are the main arguments for producing tools using additive manufacturing. But there is more to it than that.

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Rapid tooling is well on its way to becoming the industry standard in many application areas. (Bild: public domain // pixabay)
3D Basics

What is rapid tooling?

Rapid tooling is well on its way to becoming the industry standard in many application areas. In this article we have summarised definitions, applications and much more about rapid tooling for you.

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Galleries

Micro-moulding is a highly specialised manufacturing process that produces extremely small, high-precision thermoplastic parts and components with micron tolerances.  (Source: Accumold)
Product Design

How to guarantee success in micro-moulding

The objective of all micro-moulding projects is the timely, cost-effective, repeatable manufacture of often complex and extremely tight tolerance plastic parts and components. The key is to get it right first time, and this can only be achieved by attention to detail at every stage of the product development process — from design to automated packaging.

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Structured light scanners offer 3D scanning which significantly enhances the mould making process and also results in achieving a significant ROI.  (Source: ©Khaligo–stock.adobe.com)
Metrology

Mould Makers, Choose the Right Quality Control Technology for Your Needs

Measurement accuracy can’t be stressed enough in the mould making business. With the constant pressure to develop and deliver perfect products within a tight timeline, mould makers are always on the lookout for new and enhanced quality control technologies to increase productivity, reduce costs and save valuable time. ETMM brings to you an insight into the most recent metrology solutions from the ever-expanding industry.

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Bergi-Plast uses modern machinery, including injection moulding machines with a closing force of 25 to 210 tons. Some of the machines are fitted with handling systems to remove and further process plastic parts. (Source: Bergi-Plast)
Plastics processing

How injection moulding in the packaging industry becomes more energy efficient

Germany — The plastics processing sector is one of the most energy-intensive industries. Plastic packaging manufacture particularly stands out in this respect with its high-speed machines and high production quantities. As the demand for high-quality plastic packaging will continue to rise, processors are focusing their efforts on increasing resource and energy efficiency. If we take the injection moulding process as an example, it is clear how numerous parameters need to be fine-tuned to advance these efforts.

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The new Xp nozzle series from Oerlikon HRS Flow enables face-to-face assembly in compact stack moulds.  (Source: Oerlikon HRS Flow)
K 2022

Advanced hot runner solutions increase flexibility and sustainability

At K 2022, which will take place in Düsseldorf from 19 to 26 October, Oerlikon HRS Flow will focus on an extensive range of hot runners tailored to small shot weights and the new Xp nozzle series for use in thin-wall injection moulding. Both support the trend towards greater sustainability by helping to reduce energy consumption in plastics processing.

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