Zimmermann Builds 3 Custom Mills for Large Injection Moulds

Multi-axis machining Zimmermann designs custom milling machines for large mould maker

2026-03-16 Source: Zimmermann 2 min Reading Time

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When Commercial Tool & Die needed new milling capacity for very large plastic injection moulds, the company turned once again to Zimmermann. The result is a trio of custom-built machines that combine flexible multi-axis machining with robust construction, as shown in the new video case study.

Customized milling head of the FZ40c(Source: Zimmermann) — Customized milling head of the FZ40c
(Source: Zimmermann)

Zimmermann Milling Solutions, a leading global high-tech supplier of portal milling machines recently designed three custom milling machines for Commercial Tool & Die (CTD).

CTD is a family-owned and operated business with a long-standing reputation of building exceptional and extremely large plastic injection moulds. Markets served include automotive, truck cab bodies, construction equipment and others. They have been successfully using Zimmermann machinery since 2018, so when a need arose for new milling machinery, they went directly to Zimmermann. “We reached out to Zimmermann that we needed a world-class milling machine, because that is what they have,” said Darin Hall, Plant Manager, Commercial Tool & Die.

Gallery

From left to right, Darin Hall, Plant Manager, Commercial Tool & Die, J.D. Bouwman, President, Commercial Tool Group and Cornelius Kiesel, President, Zimmermann discuss portal milling machines(Source: Zimmermann)

The Zimmermann/Commercial team(Source: Zimmermann)

The Zimmermann FZ40c customized for Commercial(Source: Zimmermann)

Gallery with 7 images

Machining plastic injection moulds has specific requirements and Zimmermann worked with CTD for over three years to design and build machines that met those needs. “We went the extra mile because we knew that this was what Commercial Tool was looking for and we wanted to be the right partner,” said Cornelius Kiesel, President, Zimmermann. The final result was machines with the unique Zimmermann head design with multiple cutting axis to enable CTD to complete projects by speeding up production and improving accuracy without an excessive number of setups.

When J.D. Bouwman, President, Commercial Tool Group, was asked about the collaboration between the two companies and his favorite thing about the new machines, he replied: “We’ve challenged Zimmermann and they’ve really done a great job of responding to those challenges. Our Zimmermann’s have really helped us bring our machining to the next level. We’re able to achieve unattended numbers that we’ve never had before in the shop and that’s really a testament to our relationship with and the quality of the machines and just the overall build quality of the Zimmermann. It’s just a super, super solid machine.” He added: “I know that if we’re looking for a big machine in the future, we’re definitely going to be turning to Zimmermann.”

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