PCD Monoblock milling cutter with option “cool-injection” for maximal utilization in series production for aluminium processing (Lach Diamant)
Milling cutter

Economical processing of aluminium and composite components

Germany — Already in 2019, on the occasion of the EMO exhibition, Lach Diamant wrote „the trend in milling is towards Monoblock“ — or, in other words, to “renounce“ profitably the use of cartridge milling cutters. The PCD-Monoblock is, in direct comparison with cartridge milling cutters, immediately ready for use — without time-consuming adjustment of the cutting edges needed.

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Mapal is presenting two new PCD tools for machining demanding aerospace components.  (Mapal)
PCD tools

How to machine challenging aviation components

Germany — In aircraft construction, thousands of bores have to be drilled into composite components and material assemblies for riveted connections. Solid carbide drills with a diamond coating are usually used for this. However, these are unsuitable for special applications. What's the alternative?

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Galleries

The new Millmax system from MSC. (MSC)
Optimising machining parameters

“Tap Test” avoids tool chatter and boosts milling productivity

UK — For generations, machine operators have tentatively followed the prescribed cutting speeds and feeds based on manufacturer recommendations, having to later reduce cutting parameters and productivity rates based upon excessive tool vibration and deflection. The new Millmax service from MSC analyses and records the frequencies of these vibrations and interprets the data to provide the customer with the optimal machining parameters.

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The system can even handle urgent orders with no problems. In just a few clicks of a mouse, the operator can interrupt an order, use the machine to work on a different item in the meantime and, finally, resume the original order from the exact point when it was interrupted – with no compromises on quality.  (ZK System)
Workshop software

EDM: How automation can compensate for fluctuations in order intakes

Germany — For some time, the management team at SD Formentechnik, based in Lüdenscheid, has been thinking in terms of networked process chains. When it came to electrical discharge machining, this mould maker called on Zimmer & Kreim: The Chameleon and the Alphamoduli workshop software integrate the erosion systems, as well as a machining centre for electrode milling and the measuring machine.

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