Pre-assembled hot runner system for easy installation

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Today, the Fusion G2 represents Mold-Masters' commitment for products and technology that is aimed at small, medium and large-part moulding as a whole. It’s the ideal hot runner system for automotive, commercial/logistics packaging and household appliances and for moulding components such as interior trim panels, lamp housings, bumper fascia or similar parts. Its innovative “drop-in/connect and go” design assures quick start-ups and easy operation as well as maintenance. Fusion G2’s technical features deliver superior performance and maximise up-time to ensure high-quality moulded part production and reliability.

The Fusion G2 screw-in style nozzles provide a very consistent and uniform heat profile with the ability to control the heat at each gate independently. This provides moulders with a wider processing window with even the most difficult resins to mould. An extensive range of nozzle lengths and flow channel options allows for easy customisation based on individual customer requirements. Shot sizes start at 15 grams and range up to 3,500 grams per nozzle. Nozzle lengths range from approx. 55 mm to over 900 mm. The Fusion G2 is capable of running any commodity or engineered resins and is available as a non-valve gate and valve gate system with various hydraulic and pneumatic actuation options as well as state-of-the-art Temp-Masters sequential valve gate control systems (SVG).

With a uniquely small system profile, the Fusion G2 minimises required machining, resulting in overall higher tool integrity. The system also utilises highly engineered wire armor channels for wire routing that enable for easy access and reconfiguration from the outside. The “shadowed” distribution system provides more space for mould components and protects all tubing and electrical wiring.

Modularly designed, replaceable components allow for easy overall servicing. Single Point hook-up for water, hydraulics or pneumatics reduces set-up time and errors and improves start-up efficiency. Mold-Masters’ “drop-in, connect-and-go” approach ensures that all systems are delivered pre-assembled, pre-wired, and ready for installation.

A few key features of Fusion G2:

• Drop-In and Go hot runner system, ideal for small, medium and large parts

• Economical high-volume production

• Flawless quality

• Proven durability and reliability

• High repeatability

• Suitable for challenging polymers

• Fast colour change

• Fast delivery

• Fast service

• Global support

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Better part quality and flexibility for the customers

For automotive lens and lighting moulding, Mold-Masters Dura+ hot runner utilises features in the Master-Series and Dura product range. The developments focus on part quality and flexibility for customers. The smarter angled manifold designs make installations easier and reduce the cost of mould machining. New gating styles and new valve pins with superior flow profile allow for perfect gate quality and the new heater path at main manifolds offers fewer zones to control without jeopardising the thermal balancing. The new valve pin positioned sensors fine-tune the injection process and dual thermocouples on nozzles to avoid production failure and the proven Fusion G2 actuators bring repeatability on gate closing, cooling water jackets.

Dura+ is engineered to perform with abrasive and corrosive resins such as PC, PC-ABS & PMMA and the full stainless-steel construction ensures high moulded part quality and prevents black specking imperfections common with PC. Dura+ also features a highly polished runner finish that’s perfectly suited for automotive lighting resins and optimises resin flow.

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