Research and Development RWTH Aachen University opens state-of-the-art Plastics Innovation Center 4.0

Source: Institute for Plastics Processing 2 min Reading Time

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Recently, the Plastics Innovation Center 4.0 (PIC 4.0) was officially inaugurated with an opening ceremony at the Institute for Plastics Processing (IKV) at RWTH Aachen University. The new centre marks a milestone in research and development in the field of plastics production and its digitalisation.

At the PIC 4.0, the participants of the opening ceremony visited various test stands.(Source:  IKV)
At the PIC 4.0, the participants of the opening ceremony visited various test stands.
(Source: IKV)

The new Plastics Innovation Center 4.0, located on the Melaten campus of RWTH Aachen University, is a state-of-the-art research centre equipped with a fully digitalised infrastructure. This infrastructure enables comprehensive and practical research into the challenges of digitalisation in plastics production. The construction of the PIC 4.0 was funded with a total volume of 19.5 million euros by the State of North Rhine-Westphalia and by money from the European Regional Development Fund (ERDF).

The PIC 4.0 will serve as an important meeting point for small and medium-sized companies in the plastics industry to obtain support in technical and organisational issues connected with digitalised processes. At the same time, innovative technologies and digitalisation approaches are tested here in order to make abstract concepts tangible for industrial application and make its benefits transparent.

Mauritius Schmitz, Scientific Director for Digitalisation at IKV, talked about the PIC 4.0 and its targets. He stressed the importance of digital methods for overcoming the complexity of the challenges in plastics production. The PIC 4.0, he said, was closely connected with the Excellence Cluster, Internet of Production at RWTH Aachen University, and functioned as one of the hubs of pioneering research in the field of digital engineering on the Campus Melaten.

Bernd Reifenhäuser, CEO of the Reifenhäuser Group and Deputy Chairman of the IKV Association of Sponsors, emphasised the corporate challenges and opportunities of digitalisation. He emphasised the decisive role of the PIC 4.0 as a testing laboratory for innovative ideas before they are put into industrial practice. As CEO of a medium-sized company, he said he knows from experience that digitalisation necessitates a fundamental rethinking. “Digitalisation does not mean merely introducing new technologies but also adapting and extending knowledge, procedures and qualifications. The possibility of testing ideas on a laboratory scale before they are converted into industrial practice can save companies a lot of time and money. The PIC 4.0 offers all the possible linkage points for this.”

Finally, Reifenhäuser and the Head of the Institute for Plastics Processing, Professor Christian Hopmann, were very pleased indeed about the founding and corporate spirit of the two latest spin-offs of the Institute, Osphim and Layer Performance, which have already successfully turned ideas from research for digitalisation in the PIC 4.0 into marketable products and solutions. The brief lecture from Louisa Desel, co-founder of the Osphim start-up, showed for example how intelligent process optimisation in injection moulding can function with the help of data-based methods and expert knowledge. Also Layer Performance takes advantage of the possibilities of digitalisation and develops software that enables the creation of three-dimensional machine pathways for additive manufacturing. Both spin-offs, said Bernd Reifenhäuser concluding, illustrate the courage and will to innovate, which the plastics industry now needs. Afterwards, all visitors to the opening ceremony were invited to tour the PIC 4.0.

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