DMG Mori's Open House 2025: Innovative Manufacturing Solutions & World Premieres

DMG Mori Open House Five world premieres for machining

2025-01-13 Source: Press release MA Alexander Stark 5 min Reading Time

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“More precise and more productive” is once again the motto of DMG Mori's Open House this year. From 10 to 21 February 2025, visitors will not only be able to experience five world premieres up close, but also other highlights, such as the assembly of individual high-end machining centres.

Machining of an engine block on the DMU 75 Monoblock with PH Cell 300.(Source: DMG Mori) — Machining of an engine block on the DMU 75 Monoblock with PH Cell 300.
(Source: DMG Mori)

DMG Mori’s Open House in Pfronten offers an exclusive platform for partnership, inspiration and the presentation of groundbreaking innovations. From 10 to 21 February 2025, customers, suppliers and other industry visitors are invited to experience the Machining Transformation (MX) up close.

“We are starting a year full of innovations and the diverse possibilities of our MX – Machining Transformation together. I am looking forward to many discussions and to meeting our customers, partners and visitors from all over the world in person,” says Irene Bader, CEO of DMG Mori, looking ahead to the event. Five world premieres will be presented: the DMU 60 eVo 2nd generation and the DMX 60 U and DMX 80 U represent innovative manufacturing solutions in milling that use integrated processes to machine complex workpieces as completely as possible. The new Ultrasonic 20 linear 3rd generation is the most precise 5-axis simultaneous machining centre and revolutionises ultrasonic milling and optional grinding of advanced materials. The CTX 750|1250 is set to impress in terms of performance, precision and energy efficiency. Visitors can experience the assembly of high-end machining centres such as the DMU 600 P and DMC 340 FD μPrecision up close at DMG Mori's largest plant in Europe.

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30 years of DMG-Mori in-house exhibitions in Pfronten – over 100 years of precision and innovation at the European production site.(Source: DMG Mori)

At the XXL Factory, visitors can experience the assembly of high-end machining centres such as the DMU 600 P and DMC 340 FD μPrecision live.(Source: DMG Mori)

The modular PH Cell 500 offers space for up to 32 pallets measuring 400 mm x 400 mm each. The rotatable loading station and touchscreen control ensure a high level of ergonomics and easy operation.(Source: DMG Mori)

The E-pallet has a smart interface for controlling electrical and hydraulic devices.(Source: DMG Mori)

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“DMG Mori offers solutions based on the Machining Transformation (MX) model, drawing on decades of experience in industries such as aviation and space, die and mould, semiconductor and traditional mechanical engineering,” says Cornelius Nöß, Managing Director of DMG Mori Pfronten. Process integration increases efficiency by combining machining steps such as milling, turning and grinding. Examples include the DMC 125 FDS Duoblock and the CTX gamma 2000 TC, both of which were on display at the in-house exhibition in Pfronten. Automation ensures continuous machine availability and thus higher production capacities, as demonstrated by the Robo2Go Max live on the CTX gamma 2000 TC. The digital transformation (DX) supports technology cycles with the Celos X widgets for more efficient planning and the simulation of production processes. Together with additional measures, such as the adaptive coolant supply, these pillars favour the green transformation (GX), i.e. more sustainable production with reduced energy consumption.

For 24/7 production and to increase spindle running times, DMG Mori is presenting the complete PH-Cell series for pallet handling of 300 to 2,000 kilograms transfer weight, as well as the PH Cell Twin for linking two machines. The new e-pallet system revolutionises the classic machine table, enables the use of smart clamping devices and uses intelligent software. It also increases flexibility and optimises processes. Intuitive operation is completed by the Clamping Master.

New evolution in universal machining

With the DMU 60 eVo 2nd generation, DMG Mori sets new standards in 5-axis universal machining and a milestone for precision and productivity. Based on the unique table kinematics, the proven machine concept has been fundamentally redeveloped to meet the increasing requirements for accuracy, dynamics and flexibility. The DMU 60 eVo 2nd generation successfully implements the Machining Transformation (MX) concept from DMG Mori: The machine integrates manufacturing processes such as milling and turning, gear milling using the gear skiving technology cycle, and grinding. This process integration transforms the DMU 60 eVo 2nd Generation into a multifunctional machining solution that can be flexibly adapted to a wide range of requirements and industries, and exploits the full potential of future-oriented machining technology. Intelligent automation solutions optimise machine utilisation around the clock if required. Modern control options – a Sinumerik One and a Heidenhain TNC 7 – on Celos X pave the way for digital transformation (DX).

The most precise 5-axis machine from DMG Mori

The new Ultrasonic 20 linear 3rd generation for ultrasound-assisted grinding proves once again that DMG Mori also continues to develop proven technologies with a high degree of innovation. The machine tool manufacturer has completely revised the world premiere with the experience gained from 600 installed predecessor models and entered a new sphere of positioning accuracy. 2 micrometres in the linear axes and 2 inches in the rotary/tilting axes reportedly exceed even the μPrecision technology. Equipped with ultrasonic technology, the most precise 5-axis simultaneous machining centre from DMG Mori is set to revolutionise ultrasonic milling and, optionally, the grinding of advanced materials such as glass, ceramics and sophisticated composites for the semiconductor industry. Ultrasonic superimposition of tool rotation with amplitudes of up to 15 micrometres reduces process forces by 50 per cent and, depending on requirements, enables higher feed rates, improved surface finishes and longer tool service lives.

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Future-proof manufacturing with the DMX-U series

Based on the proven and robust design of the 3-axis DMV vertical milling machines, DMG Mori developed the DMX 60 U and DMX 80 U for 5-sided machining of complex workpieces with a weight of up to 300 or 350 kilograms respectively. With traverse paths of 600 millimetres × 600 millimetres × 510 millimetres for the DMX 60 U and 800 millimetres × 600 millimetres × 510 millimetres for the larger model, the new universal machining centres are suitable for a wide range of components in general mechanical engineering, tool and mould making and other demanding industries. The monolithic machine bed made of solid cast components and the wide roller guides are the basis for high precision requirements. They provide the DMX U models with 45 per cent greater rigidity compared to the DMV series and enable dynamic machining with rapid traverses of up to 42 metres per minute. Comprehensive temperature compensation measures ensure high thermal stability and thus consistently precise production, while direct distance measuring systems and direct drives in the X and Y axes guarantee high positioning accuracy. The circular accuracy is 6 micrometres. Furthermore, the DMX 60 U and DMX 80 U are ideal machines for Machining Transformation (MX) thanks to numerous automation solutions, the app-based control system Celos X and energy-efficient operation.

World premiere: CTX 750|1250 – peak performance and precision thanks to 6-sided complete machining

The Machining Transformation (MX) has a direct influence on product development. The sixth generation of CTX universal turning machines is proof of this. As the latest addition to the series, the CTX 750|1250 sets new standards in the areas of performance, precision and energy efficiency. With a footprint of just 11.7 square metres, it offers sufficient space for workpieces measuring 700 millimetres × 1,290 millimetres. The interplay between the left and right spindles, the optional Y-axis with ± 85 millimetre travel and the driven tools with up to 6,000 revolutions per minute guarantees, with integrated processes, productive 6-sided complete machining of challenging geometries with maximum precision. The highly rigid machine concept of the CTX 750|1250, linear guides up to 55 mm wide, comprehensive cooling measures and direct measuring systems from Magnescale ensure positioning accuracies of 6 µm and 12’. The spindles of the CTX 750|1250 play a significant role in the high-performance machining.

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