New additive manufacturing material Stratasys and BASF partner to deliver new polypropylene material for SAF technology

Source: Stratasys 1 min Reading Time

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3D printing company Stratasys has announced the commercial availability of its new SAF Polypropylene (PP) material for the H350 printer, launching in Q4 2024. Developed with BASF Forward AM, SAF PP offers cost efficiency, superior part quality, and exceptional surface aesthetics for high-volume production in Powder Bed Fusion technologies.

Automotive speaker grill printed with SAF PP on a Stratasys H350 printer, and finished with the Vaporfuse Surfacing process using the Powerfuse S PP machine from Dyemansion.(Source:  Stratasys)
Automotive speaker grill printed with SAF PP on a Stratasys H350 printer, and finished with the Vaporfuse Surfacing process using the Powerfuse S PP machine from Dyemansion.
(Source: Stratasys)

Stratasys announced the commercial availability of its new material, SAF Polypropylene (PP) for use on the Stratasys H350 printer, set to launch in fourth quarter of 2024.

Stratasys SAF PP, offered in partnership with BASF Forward AM, is designed to provide greater cost efficiency and superior part quality in Powder Bed Fusion technologies. This innovative material offers a lower cost per part and exceptional surface aesthetics as compared to existing materials and is designed to meet the rigorous demands of high-volume production while maintaining exceptional overall quality.

“With superior nesting ability and a total turnaround time of less than 36 hours, SAF PP allows customers to produce hundreds of parts in a single build,” said Neil Hopkinson, Vice President, Additive Manufacturing Technology, Stratasys. “This boosts productivity and cost efficiency, delivering high-quality parts at a lower cost.”

SAF PP is engineered for a wide range of applications, catering to diverse industries such as automotive, medical, consumer sports, and industrial sectors. SAF PP provides durability, chemical resistance, and flexibility for automotive components like housings and ducting, as well as orthotic devices and consumer sports gear like shin guards. Its lightweight nature, and water and air tightness, make it an ideal choice for producing intricate, high-quality parts across various applications.

The new material has also demonstrated the capability to produce robust, defect-free parts with complex geometries, such as flexible tight pipes and intricate sensor mounts.

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