How to get the correct dosing of cooling lubricants

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Individual units ot complete plug-and-play packages

The first proportional pump draws cleaning concentrate into the water stream and mixes it with the water. This water-cleaner solution is then passed through the second proportional pump, which further mixes the solution while drawing in the cutting fluids. The result is a well-homogenized mixture that is supplied ready for use, volumetrically to the tooling machine to replenish evaporation losses and replace drawn-out lubricant.

Martin Desinger adds: “Previous dosing systems have not been able to reliably and correctly produce the low levels of subsequent quantities of our Dual-Cys process. In addition, the use of different packaging sizes from the canister to the IBC (Intermediate Bulk Container) tote must also be ensured. High reliability, long lifetime of the devices and exact dosage according to the motto, '.... What I set comes out at the end of the tube...' were of utmost importance in our Dual-Cys process. Measurements with a diverse selection of customers have resulted in a deviation of +/- 0.05% from the set value – a first-class result!”

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Henkel Adhesives and Bonderite

According to the company, it offers a comprehensive portfolio of tailor-made solutions for its industrial customers and high-quality consumer and in addition various professional products. It is represented worldwide by its global team of partners with the aim to deliver best-in-class service.

One of the areas where Henkel Adhesives is present is Release coatings are release coatings. These are specified by manufacturers worldwide in a variety of plastic and rubber moulding processes. When applied to a mould, the release coatings form micro-thin, thermally stable surfaces that are chemically bonded to the mould surface, resulting in multiple, contaminant-free releases and reduced manufacturing costs.

Bonderite is one of Henkel's brands responsible for surface technology and process solutions including lubricatns for forging, forming and machining, as well as cleaners, metal pretreatment and coatings. Bonderite's customers come from various industries like automotive, aerospace, agricultural and construction.

These innovative dosing devices can be integrated as individual units into existing systems at the customers' premises. Alternatively, they can be supplied as plug-and-play packages in the form of complete, non-electric dosing cabinets.

“Furthermore, the dosing devices are characterised by the fact that the pipeline system for the filling hose can be almost endlessly long, which drastically minimises the required number of dosing devices,” says Desinger. “Thanks to its compact footprint, the whole system can also be designed as a mobile safety pan for two drums. Everything is quick and easy to assemble (“Plug & Play“) and all required screws and other connections are included. In addition, the package includes a timer to prevent overflow, return flow protection, water meter, flow limiter and a filling gun. The dosing cabinet is also lockable to prevent unauthorised access or tampering,” the business development manager concludes.

The benefits of combining the Bonderite Dual-Cys process and the LDT Dosatron Proportional Pumps are already being recognised in the marketplace.

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How to get the correct dosing of cooling lubricants

Individual units ot complete plug-and-play packages