Injection moulding LK IMM pushes for zero-defect and sustainable manufacturing

Related Vendors

CUMSA

Meusburger Georg GmbH & Co. KG

AMPCO METAL Deutschland GbmH

At Fakuma 2024, LK IMM will highlight cutting-edge injection moulding technologies, showcasing precision, sustainability, and innovation. With demonstrations of the Potenza V and Elettrica series, the company aims to set new standards in energy-efficient manufacturing and zero-defect production.

During Fakuma, LK IMM plans to demonstrate its technological edge by producing two components of a caliper gauge made of polycarbonate. These parts will be moulded using two of the company’s advanced injection moulding machines (IMMs), each equipped with a single-cavity hot runner mould. Regional Manager Europe Stefano Riva explained: “When it comes to measuring instruments, maximum accuracy is a matter of course — ideally no real tolerances and a zero-error rate — and LK IMM will showcase this precision during the trade fair.” The two precision parts would normally be assembled by two robots in industrial-realistic operation.

One of the key highlights at the LK IMM booth will be the Potenza V, a 5th-generation servo-hydraulic toggle injection moulding machine with a clamping force of 2,000 kN. This machine will be producing the moving part of the caliper gauge. Designed with environmental responsibility in mind, the machine will utilize a small single-cavity hot runner mould to minimize polycarbonate consumption.

Gallery

Stefano Riva shared the machine's key advantages: “Our IMMs meet the highest European standards: a few shots to the first good part, fast and reliable, with low maintenance requirements, and the greatest possible savings on energy.” With features like LK IMM’s ‘Green Pack’ system — an energy-efficient solution with infrared heating on the injection unit — the Potenza V promises to draw attention for its smooth operation and sustainable approach.

Another innovation to be featured at Fakuma will be the Elettrica EL130T, an all-electric IMM with clamping forces ranging from 1,000 to 3,500 kN. This machine is engineered for industries such as medical devices, pharmaceuticals, and cleanroom technology, with sustainability as a core priority. During the event, the machine will produce the polycarbonate leg of the caliper gauge.

The Elettrica’s all-electric drive system offers high repeatability, energy efficiency, and ecological advantages, making it ideal for clean production environments. With its fast response times, low noise emissions, and no hydraulic oil or vapors, it is suited to sectors where cleanliness is paramount. “The overall advantage for the user is higher productivity with lower unit costs,” Riva said, highlighting the machine’s ability to deliver reduced cycle times and enhanced precision.

Both the Potenza V and Elettrica models are designed with Industry 4.0 in mind, featuring advanced control systems, intuitive interfaces, and smart networking capabilities. These innovations promise to capture the attention of trade fair visitors looking for high-performance, sustainable solutions in injection moulding technology.

(ID:50192759)