CAD/CAM and simulation Ency 2.0 brings AI, additive and real-time robotics to the shop floor

Source: Ency 2 min Reading Time

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CAD/CAM company Ency Software will officially unveil Ency 2.0 and the full Ency X ecosystem at EMO Hannover 2025. The updated Ency 2.0 system introduces a redesigned user interface, a new tool assembly editor for mill-turn machines and material-aware feeds and speeds.

Ency Software CEO Andrei Kharatsidi took the stage to unveil Ency 2.0 — the most advanced release in the company’s history. (Source:  Ency)
Ency Software CEO Andrei Kharatsidi took the stage to unveil Ency 2.0 — the most advanced release in the company’s history.
(Source: Ency)

At EMO Hannover, Ency 2.0 introduces a redesigned interface with a new start page, license status bar, and light UI theme. Key upgrades include a tool assembly editor for mill-turn machines, smart feeds and speeds with material-aware adjustments, a material removal rate graph, and feature-based geometry selection. New machining capabilities cover internal surface operations, enhanced 5D surfacing, and surface extension. Additive tools now support non-planar slicing of surface models, advanced infill patterns, and layer time control.

Ency 2.0 also debuts the AI Process Planner, which analyzes 3D models to suggest operations automatically — all processed locally to ensure full data privacy and control.

Ency Robot 2.0 adds a faster and more reliable collision avoidance algorithm for complex robotic cells, improving safety and efficiency in path planning. A new automatic axis mapping feature simplifies the setup of multi-axis configurations — including robots on gantries — making integration easier in both standard and customized automation scenarios.

Ency Tuner 2.0 is a tool for simulation, editing, and optimization of NC code directly at the G-code level — useful for shop floor engineers who want to verify and adjust programs without going back to the CAM system. Ency Tuner 2.0 features a fully redesigned interface and a new step-by-step wizard for interpreter configuration. Users can now create or modify postprocessors and simulation logic without programming skills, making G-code editing and verification accessible to a broader range of users — from shop-floor operators to support engineers.

To be presented commercially for the first time, Ency Hyper introduces a new approach to robotic programming and control. The system communicates with the robot in real time, enabling immediate execution, testing, and adjustment of robot motion. By removing the limitations of traditional offline and online programming methods, Ency Hyper offers a unified environment where control logic and motion can be fine-tuned interactively and responsively. This accelerates commissioning, enhances flexibility, and gives integrators and engineers full control from design to deployment.

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